Skip to main content

Posts

Showing posts with the label modenas

MODENAS CT100: HOW TO DISASSEMBLE THE COVER SET

One of the main difficulties faced during troubleshoot the problem in this motorcycle was to have cover remove or dismantle. For the first-timer, it took time to locate all the screws to safely remove its cover set, without breaking. in this article, step by step cover set dismantle is shown for Modenas CT100. Hopefully, the guide will help others to perform repair and fix the problem without having the problem figuring out which nut and screw need to remove first... It depends on which area you want to remove the cover set to have access to its internal part. That's is what our intention when removing the cover set..right? Engine Cover Set Removal Procedure (Front Side Cover Set): 1) Remove the triangle cover that covers the horn. Four screws. 2) Remove the basket by removing four screws (shown in the picture). remove the key cover. 3) Each side of the cover will have 4 screws need to be removed before able to remove each side of cover set ...

MODENAS CT100: AIR FILTER REPLACEMENT. WHEN?

Modenas motorcycle, especially CT100 require air (oxygen) as part of combustion system. And clean oxygen will provide smooth combustion process in the engine.  Thus, air filter are common part installed in motorcycle to filter air before entering the engine for mixture with fuel. Good air filter will make sure that the engine able perform reliably, smoothly, without the feeling of hesitation. Figure 1: Air filter for CT100 share the same part with Kriss What Happen if Air Filter is Bad? Bad air filter will usually leads to loss of power, feeling of hesitation when throttle level is increased. Bad air filter ( such as dirty filter) usually caused not enough oxygen entering the combustion chamber during the combustion process.  This will lead to incomplete process of combustion. Especially at higher rpm due to the more air capacity needed for combustion, while dirty air filter can only pass less air than required. Figure 2: Modenas CT100, air filter...

MODENAS CT100: SUDDEN DROP IN POWER WHEN AT FULL THROTTLE

Hi semua, Sejak  beberapa hari lepas, motosikal CT100 (Figure 1) mengalami masalah tiba2 drop-in-power. Masalah ni ni berlaku ketika  keadaan full throttle. Apabila dipandu pada kelajuan sederhana sehingga ke 90% pulasan pendikit, kuasa motosikal kebiasaanyya tiada masalah. Hanya ketika full throttle sahaja, kadang2 masalah loss in power ni muncul. Figure 1: Modenas CT100 Disebabkan motosikal ni digunakan utk perjalanan long distance ke tempat kerja, 82km sehala...oleh yg demikian, masalah ini perlu diselesaikan sesegera yang mungkin bagi mengelakkan masalah enjin mati di dlm perjalanan atau terkandas di tengah perjalanan. Troubleshooting the problem: Maka, sy ambil pendekatan untuk bertanya kepada beberapa mekanik. Hasilnya, masalah mungkin berpunca dari beberapa sebab iaitu, samada spark plug defect, coil magnet dah weak, cdi dah nak rosak, empat nut palang pada blok enjin atau carburator leak. 1) Spark plug Figure 2: Spark plug NGK yang b...

MODENAS CT100: ADDING THIRD BRAKE LIGHT, TURN SIGNAL AND TAIL LIGHT

Hi all, for the past 14 months, I have been travel long distance around 160+km go to office and back.  Every month, average distance around 3000km and I am using my CT100 for that travel,most of the time. It is quite safe travel, although with many heavy vehicle using the same road with me. However, it become concern to me lately about my safety as I mostly left my office quite late. sometimes, its night already. so, I need to make sure that vehicle on the back can notice/see me and know what is my next move during my travel. Therefore, I decide to install extra rear light which is third brake light, turn signal and also tail light at the most visible position (decided to install on the rear storage GIVI box). Figure 1: brake light and turn signal light test Purchased the LED light as below which had all the function. Tail light, brake light and turn signal. Figure 2: LED 48 brake, tail and turn signal. Then, wiring installation are required. Refer ...

MODENAS CT100: ELECTRICAL WIRING DIAGRAM

Below shown electrical wiring diagram for my modenas CT100. This will help anyone who have problem with electrical system for this model. Modenas CT100 electrical wiring diagram Looking at the electrical diagram, it is quite simple and you need only multimeter to do some troubleshooting if there is problem with wiring connection. Thank you

MODENAS CT100: FUSE NEAR THE BATTERY ALWAYS BLOW. WHY?

Several month ago, i am facing one major problem where fuse for my modenas ct100 keep blowing whenever I replace new fuse. Figure: fuse location is marked with arrow with broken fuse, brake system lighting, signal and horn will not work. plus, the battery will not charge. So, my motocycle operate using magnet coil. So, only headlamp work. Common problem with blowing fuse is due to the short circuit somewhere in the wiring system. So, troubleshooting the problem might take some time and will need to trace all the wiring from battery to every end circuit. refer to electrical wiring diagram shown in the link here: modenas ct100 electrical diagram Figure: troubleshoot the problem require removing all the cover in the end, it was just due to the wiring insulation damage that touch metal body..thus, causing short circuit, which lead to high current passing through the fuse. then blow it. fixing the cable insulation help it. in my case, cable is cut, then, insert...

MODENAS CT100 PROBLEM: HORN, SIGNAL, AND BRAKE LIGHT NOT WORKING, WHY?

has anyone face the same problem as mine?  symptom: horn, signal and brake light not working, not charging the battery, headlight and taillight working perfectly..and bright as well when engine is on. current state: just change new battery, so should be no problem with battery. but now voltage in battery drop to 7V because my CT100 not charging the battery. FYI, I have used this motorcycle to commute to my workplace, which is 82 km from my home almost everyday. So, a bit distance travel and very dangerous especially with un-working horn, brake light and signal.. so, I need to get to the bottom of it and solve it. What i did, was to remove my ct100 body casing and troubleshoot one by one. 1) first, remove the battery connection and try start the engine by using kickstarter.  Troubleshoot the problem by disconnecting the battery In my case, engine working, headlight working, tail light also working..but, no signal, horn and brake light.. ...